Superabrasive Formulations

Our Three Carrier Base Formulations

Our superabrasives are built on three carrier base formulations developed to support different grinding and polishing conditions. Each carrier system is designed to balance abrasive delivery, lubrication behavior, and cleanup requirements based on process needs.

Carrier selection influences how abrasives interact with the work surface, how heat is managed during grinding, and how residue is handled after processing. Our water base, oil base, and universal base options allow manufacturers to align abrasive behavior with machine setup and material requirements.

Water Base – Our Aqua-Pol Series

Formulated for ease of use in lapping and polishing systems where fast removal rates with high surface finishes are required. They are water-soluble, so no harsh chemicals are needed for cleanup.

Water-based carriers are often selected for operations that use water as a coolant or prefer simplified cleanup procedures. These formulations support consistent abrasive distribution while limiting residue on finished parts.

Oil Base – Our Petro-Pol Series

Formulated for applications needing the highest quality of surface finish for which petroleum distillates are commonly used or for applications where water cannot be tolerated due to corrosion concerns.

Oil-based carriers provide stable lubrication during aggressive grinding operations. They are commonly used when friction and heat management are critical, particularly when working with steel and other materials sensitive to corrosion.

Universal Base – Our Uni-Pol Series

Formulated for compatibility with most petroleum distillate applications and water extender applications. They offer quick, easy cleanup without sacrificing the surface finish associated with oil-based formulations.

Universal carriers are well-suited for facilities that run mixed processes or operate multiple machines. This option supports consistent surface results while reducing complexity in material handling and inventory management.

Slurries, Suspensions, and Compounds

Superabrasives are available in slurry, suspension, and compound formats to support different application methods and production environments. Each format influences how abrasives are delivered to the work surface and how they behave during grinding and polishing.

Slurries are formulated with low viscosity for use with dispensers and sprayers, allowing even coverage during automated processes. Suspensions are used when continuous agitation is impractical but a stable abrasive dispersion is required over time.

Compounds are designed for controlled application and are commonly used on inclined surfaces or localized polishing areas. Their handling characteristics support precision work where placement accuracy and cleanup efficiency are important.

Across these formats, abrasive options include metal-bond, resin-bond, and natural diamond types selected to match specific grinding wheel and surface-finishing requirements.

Application-Specific Performance Considerations

Superabrasive performance is influenced by several interacting factors, including material hardness, machine configuration, lubricant behavior, and heat generation. Understanding these variables allows manufacturers to select formulations that support stable cutting action and predictable results.

In metalworking and aerospace applications, superabrasives are often selected to manage high thermal loads while maintaining tight surface finish tolerances. In ceramic and semiconductor environments, abrasive behavior must support controlled material removal without introducing surface damage.

By aligning abrasive type, particle size, and carrier chemistry with the application, manufacturers can reduce tool wear and maintain consistent results across production cycles.

Custom Tailored Superabrasive Formulations

Advanced Abrasives offers custom-tailored superabrasive formulations to address specific process challenges. Many grinding and polishing operations involve unique combinations of material hardness, machine setup, surface finish targets, and production volume.

Our team works directly with customers to evaluate process conditions and identify opportunities for improvement. Adjustments to abrasive concentration, particle size distribution, and carrier behavior help align superabrasive performance with operational goals.

Custom formulations are frequently developed for hardened steel, tungsten carbide, aerospace alloys, and precision ceramic components. This approach supports controlled stock removal, reduces wear, and delivers reliable surface finish results across production runs.

Superabrasive Lubricants and Extenders

Superabrasive lubricants and extenders play an important role in grinding performance. These formulations reduce friction and help manage heat during grinding and polishing operations, thereby improving surface quality and extending grinding wheel life.

Lubricants and extenders also help maintain stable cutting behavior throughout the abrasive lifecycle. This consistency supports smoother operation and sustained productivity during extended production runs. These products are engineered to work with both diamond and cubic boron nitride abrasives and can be matched to water-, oil-, or universal-carrier systems.

Process Control and Manufacturing Consistency

Consistency in superabrasive performance depends on tight control over manufacturing variables. Particle size distribution, carrier stability, and abrasive concentration all affect how a formulation performs in the grinding machine.

Advanced Abrasives maintains documented process controls and inspection steps throughout production. This focus supports repeatable abrasive behavior and predictable results across reorders, helping customers maintain stable manufacturing processes. Reliable formulation consistency also simplifies process validation and reduces the need for frequent machine adjustments during production.

Industries That Use Our Superabrasives

Our versatile superabrasive solutions serve numerous industries, each with its own set of challenges and requirements. We’ve developed a wide range of formulations to meet the diverse needs of our clients across multiple sectors. Industries include:

• Aerospace: Precision grinding of turbine components and landing gear parts
• Automotive: Manufacturing of engine components and transmission gears
• Medical: Production of surgical instruments and implants
• Tool and Die: Fabrication of cutting tools and molds
• Electronics: Processing of semiconductor materials and circuit boards
• Energy: Grinding of wind turbine components and oil drilling equipment
• Optics: Shaping and polishing of lenses and mirrors
• Heavy Machinery: Maintenance and repair of large industrial equipment

In each of these fields, our abrasive material excels at handling tough materials such as hardened steel and tungsten carbide. We work closely with clients to address their specific requirements and provide the optimal grinding wheel for each application.

Team Up With a Superabrasive Supplier to Handle the Toughest Materials

Advanced Abrasives Corporation is a trusted supplier of superabrasive products for precision grinding and polishing applications. Our offerings include diamond and cubic boron nitride superabrasives, along with related slurry, suspension, compound, and lubricant systems.

We support manufacturers working with challenging materials and tight performance requirements by providing reliable products and knowledgeable technical support. Contact Advanced Abrasives Corporation to discuss your application, machine setup, and production goals, and let our team support your next stage of manufacturing.